With high aspect ratio SAG mills total charge to ball charge ratio should be greater than 2 (up to 2.5) for a coarse mill feed (say F80 > 110 mm). If the mill feed size is fine, say 50 mm or 30 mm, then you are looking at a total charge to ball charge ratio of about 1.5-1.6.

SAG mills operate differently from ball mills, which rely on the impact of balls to break down the material. SAG mills use a combination of impact and attrition to grind the …

One of the advantages of a rod mill is that it can handle a higher capacity than a ball mill of the same size. Additionally, the grinding medium in a rod mill is more uniform than that in a ball mill, and this can be beneficial for certain materials. Rod mills are also relatively low-maintenance, making them a cost-effective option for many ...

A SAG mill, or semi-autogenous grinding mill, is a type of machine used in mining and mineral processing operations. It uses the crushing and grinding action of rocks to reduce materials such as copper ore into smaller pieces for further processing. Unlike traditional mills that rely on steel balls or other media to break down materials, SAG ...

One of the primary differences between a SAG mill and other types of mills, such as ball mills or rod mills, lies in the way they break down the ore. In a SAG mill, …

the SAG mill and ball mill depends on the energy requirement between both duties. SS SAG mills combine the function of a SAG mill and ball mill in one equipment. SSSAG mill are typically less

The Ball Mill. Much like all types of mills, the Ball Mill's purpose is to grind and blend material into smaller pieces. To do this, the material is fed into the cylinder at an angle and then rotated inside. During rotation, the material travels up the internal wall of the cylinder and then falls back down to the bottom of the structure.

The length of the cylindrical shell is usually 1.5 to 2.5 times the diameter of the shell. The SAG mill operates in a closed circuit with a screen. The product from the SAG mill is fed to a ball mill, which operates in a closed circuit with a cyclone. The SAG mill and ball mill are both cylindrical in shape and have a small horizontal axis.

The cost of a ball mill conversion from overflow to grate discharge is 'fairly' affordable at $65,000 for a 13′ x 15′ mill. This is only for the discharge head, grates and pulp filters (rubber). A comparison in …

These two types of mills are filled with varying compositions of grinding media. SAG mills contain balls of up to 150mm in diameter that occupy 5%-18% of mill chamber volume. Ball mills, conversely, contain …

The horizontal design makes it easy to operate and maintain, and it is suitable for both wet and dry grinding. 2. Vertical Ball Mill. A vertical ball mill is a type of ball mill where the barrel is vertical instead of horizontal. It is designed for fine grinding of materials, and it is usually used in laboratory or small-scale production.

Based on these test results, a 6.7 m diameter × 2.1 m length SAG mill and a 3.3 m × 6.1 m ball mill were installed for commercial operation in closed circuit with a hydrocyclone. The SAG mill had a 6–8% ball charge and the power consumption was 8 kWh/t, which agreed well with the expected value. 9.6. Problems. 9.1

Image credit. All three (the Ball, Pebble and SAG) are operational within the same type of housing, however each type of mill has a different practicality and purpose. Understanding which mill is better for different tasks will …

In some situations, roller mills use 85% less energy to process grain than hammer mills. In the most common processing situations, though, the energy savings are likely 30-50%. This helps offset the initially high cost of a roller mill. Roller mills produce particles that are very consistent in size, though they are likely to be elongated ...

The main difference between a ball mill and a SAG mill lies in the size of the mill chamber. In a SAG mill, balls of up to 150mm in diameter occupy 5%-18% of the mill chamber volume. In contrast, a ball mill contains grinding media up to 50mm in diameter, occupying between 25% - 40% of the mill chamber volume.

In general, the SAG mill manufacturers will control the addition amount of medium such as steel ball at 2-8%, so that the capacity of semi SAG mill to process materials can be increased by 10-30%. The SAG mill liners wear will increase by 15% due to the impact of medium such as steel ball during the SAG mill operation.

The results of ball mill grinding tests are shown in Figure 6. Figure 6a,d show the effect of grinding time on the particle size composition of the raw ore and pebbles, respectively. As expected, the grindability of …

Current operational results show that the SAG mill is operating at 5% ball charge level by volume and is delivering a K80 800 micron product as predicted. Power drawn at the pinion is 448 kW, 13.617 kWh/tonne (SAG mill) and 570 kW, 17.325 kWh/tonne (ball mill) when processing 32.9 mtph, for a total of 30.942 kWh/tonne or …

The reason why rod mill is called rod mill is that its grinding medium is steel rod, while the grinding medium of ball grinding mill is steel ball. Because the shape of the grinding media is different, the working mode has its own characteristics. When the steel rod is in motion, the gap between the rods is a regular long strip, which plays a ...

SAG mills contain balls of up to 150mm in diameter that occupy 5%-18% of mill chamber volume. Ball mills, conversely, contain grinding media up to 50mm in diameter, …

1 Introduction. In mining, a Semi-Autogenous Grinding mill (SAG) is the equipment used at mineral processing plants in the size reduction process, making the ore suitable for the next stage of flotation. Its use lies in significant processing and reduction capability offered by this kind of mill, where maximize the operational continuity and ...

Ball mill: When the particle size of the product is less than 0.5mm, the grinding effect of the ball mill is greater than that of a rod mill of the same specification. …

SAG Mill vs Ball Mill. Ball Motion inside a SAG Mill. Ball Motion inside a Ball Mill. To a more significant degree than in other comminution devices, liner design and configuration can have a substantial effect on mill performance. In general terms, lifter spacing and angle, grate open area and aperture size, and pulp lifter design and capacity …

Analysis of grinding mediaRod mills commonly use steel rods with a diameter of 50-100mm as the grinding medium, while ball mills use steel balls as the grinding medium. The difference in the grinding body is the main difference between the two. The steel balls of ball mill are point contact and the steel bars of bar mill are line contact, so ...

Ball mill and SAG mill both cost differences depending on their technology and construction. While a ball mill is particularly suited for lower tonnage situations, SAG mills can typically handle higher throughput and are more suitable for higher …

Ball mill is a fine grinder. A horizontal or vertical rotating cylinder which is filled partially with the balls of ceramics, small rocks and balls made from stainless steel. The ball charge of a SAG mill is about 29% to 30%. By …

This paper compares the performance of a 25/75 pebble/ball (volume ratio) composite charge to ball-milling, under conditions typical for a ball-mill in SABC circuits, i.e. a large ball top size ...

Difference Between Sag Mill vs Ball Mill - Free download as Word Doc (.doc / .docx), PDF File (.pdf), Text File (.txt) or read online for free. the different between of sagmill and ball miil

Crushed ore is fed to the ball mill through the inlet; a scoop (small screw conveyor) ensures the feed is constant. For both wet and dry ball mills, the ball mill is charged to approximately 33% with balls (range 30-45%). …

SAG Mill vs Ball Mill. Ball Motion inside a SAG Mill. Ball Motion inside a Ball Mill. To a more significant degree than in other comminution devices, liner design and configuration can have a …