cutting performance of surface miner

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Hierarchy of parameters influencing cutting …

Hierarchy of parameters influencing cutting performance of surface miner through artificial intelligence and statistical methods. RESEARCH COMMUNICATIONS . 1242 CURRENT …

Higher cutting performance, lower fuel consumption.

WIRTGEN 2200 SM 3.8 surface miner for use in, for example, Indian coal mines resulted in a significant increase in productivity in compari-son with the standard model. The miner's track record shows an increase in cutting performance by 25% and simultaneous reduction of the specific diesel consumption by 15%. 25% more cutting performance

Hierarchy of Parameters Influencing Cutting Performance of Surface

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Surface miners drive up savings in coal mining

Wirtgen surface miners can cut, crush and directly load material onto trucks or dumpers in a single operation. This saves time and the additional cost of purchasing machinery and fuel. Working ...

Surface Miners and Cross Application Miners | Wirtgen

Ruggedly-built Surface Miners are used for the extraction of a wide range of primary resources by cutting in open cast mines. Thanks to selective extraction, they achieve high degrees of material quality and enable optimal exploitation of mineral deposits. Cross Application Miners are purpose-built for frequently changing applications ...

Hierarchy of parameters influencing cutting performance of …

Prakash, A. (2017) Hierarchy of parameters influencing cutting performance of surface miner through artificial intelligence and statistical methods. Current Sciences, 112 (6). …

Influence of cutting drum specifications on the production performance …

Cutting speed of surface miner, cutting force developed by individual pick and number of active picks coming in contact with the rock in respect to depth of cut under varied tensile strength can ...

(PDF) Production evaluation of surface miner from …

A field study was conducted at Sonepur Bazari opencast mine, Eastern coalfields (ECL), West Bengal, India for evaluating the cutting operation and performance of a 2200 SM surface miner under ...

Wirtgen | World Premiere of the New 280 SM(i) Surface Miner

The 280 SM (i) is a high-performance surface miner designed for the reliable and selective extraction of primary resources by direct loading, sidecasting, or cut-to-ground. Raw materials are extracted in purest quality and crushed in situ in a single operation – without drilling and blasting, and with minimal environmental impact.

Picks | Surface miners | Wirtgen

Choosing the right cutting tool is of crucial importance for good cutting performance and for the service life of the cutting tool itself. The customer and WIRTGEN experts work together to individually select the pick head diameter, pick head length, carbide diameter, and any additional armor are individually according to the material properties and stone …

Experimental investigations on thermal behavior during …

In order to investigate the role of critical parameters affecting the cutting performance of surface miner an experiment was designed considering the rock parameters, design and operating parameters of the surface miner. The investigation process had three steps, i.e., (i) planning, (ii) investigation methods, (iii) collection of data …

Influence of Cutting Drum Specifications on the Production Performance …

Application of surface miners has increased phenomenally all around the world for rock excavation in varied rock mass conditions. There are numerous models of surface miners with wide range of specifications. Machine specifications, specially, power and drum dimensions (drum width and diameter) as well as operating parameter, i.e., …

Surface Miner 2200 SM 3.8

The new 2200 SM 3.8 impresses with an increase in cutting performance by 25% and a reduction in fuel consumption by 15%. Open the catalog to page 7. The improved miner cuts soft rock selectively at maximum production rates and economic efficiency. Economical mining of soft rock HIGH PRODUCTION RATES USING THE WINDROWING …

Hierarchy of parameters influencing cutting performance of surface

Applicability of a surface miner (SM) must be based on a careful assessment of intact rock and rock mass properties. A detailed literature review was made to identify different parameters influencing the performance of various types of cutting machines deployed in different parts of the world. The critical parameters influencing the production, diesel …

Hierarchy of Parameters Influencing Cutting Performance of Surface

Applicability of a surface miner (SM) must be based on a careful assessment of intact rock and rock mass properties. A detailed literature review was made to identify different parameters influencing the performance of various types of cutting machines deployed in different parts of the world.

280 SMi Surface Miners and Cross Application Miners

280 SMi. Maximum Availability. Maximum Productivity. 100 Percent Mining. High-performance surface miners for reliable, selective extraction of raw materials by direct loading, sidecasting, or cut-to-ground. Raw materials are extracted and crushed in situ in purest quality in a single operation – without drilling and blasting, and with minimal ...

Review of Cuttability Indices and A New Rockmass

The surface miner was developed in the mid-70s improving the design concept of the road milling machine, which were popularly used to cut the old road surface during road construction (Dey 1999).The surface miner essentially comprises a cutting unit, disposing unit (windrowing/conveyor loading) and propelling unit (Fig. 1a). The …

Effect of rock fracture toughness and mineralogy on cutting performance

A study was conducted on rock samples collected from two limestone mines located in India where surface miner (SM), a popular drum type cutting machine, was used for excavation of rock.

Rock excavation by continuous surface miner in limestone …

This recent study reports an investigation on the effectiveness of the cutting performance models applied to the Surface Miner Wirtgen 2200-SM operation in a limestone quarry, Palimanan, Cirebon, Indonesia. The cutting models applied in this investigation are those proposed by [Gehring, K. H. 1989. Bestimmung von …

Rock excavation using surface miners: An overview of some …

Cutting performance. The working performance by different types of surface miners in different rock formations is given in Table 5. Surface miner can cut oil-shale seams more exactly than rippers (2–7 cm) with deviations about 1 cm [10]. The production performance of a few surface miners used in Indian coal mines (Central …

A methodology for designing cutting drum of surface miner …

The size of coal chips, produced during coal cutting operations, is of prime importance from the viewpoint of feed size desired by power plants. Proper chip size in cutting can eliminate primary crushing and in-turn save energy. Achieving a designated size of chip is intimately linked with the drum design inter alia the wrap angle, line …

WIRTGEN Surface Mining Manual. Applications and …

2.1 Performance ranges of Surface Miners in crushable material The performance, tool wear and consequently the cost-efficient mode of operation of Surface Miners are decisively dependent on the mechanical prop-erties of the rock to be cut. In the following diagram, the performance ranges of the Surface Miners and cuttability of the vari-

Experimental investigations on thermal behavior …

Surface miner cuts coal with the help of picks installed with specific lacings. The pick is placed on a cutting drum in an array with proper spacing and attack angles. …

Rock cutting with surface miner: A computational approach …

Thus, perfor- User of the surface miners always finds difficulty in mance of a surface miner, generally, depends on cutting selecting suitable machines (for a mine) and also in in edges, curves, turning radius and length of working choosing their operating mode in short term (day to day area, truck changing time, which can be controlled by the ...

The World of Wirtgen Surface Miners

surface mining process – WIRTGEN developed a prototype based on road milling machines, the 3000 SM surface miner. Market entry was accomplished in 1983 when the fi rst machine, a 1900 SM surface miner, was sold. In keeping with market requirements, we then continued to develop ever larger machines for ever higher performance rates.

(PDF) COST ANALYSIS AND ESTIMATION OF CONTINUOUS SURFACE MINER …

Surface miner, a continuous mining machine, is being manufactured in India and abroad owing to enhanced demand of production in various mining industries like coal, limestone, gypsum, bauxite etc ...

Wirtgen premieres new 'all-rounder' surface miner for open …

The 280 SM(i) is a high-performance surface miner designed for the reliable and selective extraction of primary resources by direct loading, sidecasting or cut-to-ground, Wirtgen says. Raw materials are extracted and crushed in-situ in purest quality in a single operation – without drilling and blasting, and with minimal environmental impact.

Surface Miners: Evaluation of the Production Rate …

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    A new rock cuttability index for predicting key …

    WEBThe cutting performance of a surface miner (L) may be estimated from cuttability index (CI), the rated capacity of the machine (M c) and a factor for specific …

  • Design Methodology for Cutting Drum, Power Rating and

    Surface miners are being increasingly used in opencast mines owing to their ability to excavate thin bands selectively. Even-minor variations in intact rock and rock mass parameters can adversely affect the performance of surface miner in terms of production and pick consumption. Power utilization both by rotary motion of cutting drum and linear …

    (PDF) Cost Analysis and Estimation of Continuous Surface Miner …

    In these circumstances, Surface miners are successfully proved to be economical for extraction of coal, limestone, iron ore, gypsum, phosphate, bauxite and granite throughout the world [1 ...

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